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Lean Six Sigma is starting to grow as a methodology that isn’t only implemented in companies and manufacturing but also in personal projects as practitioners learn how it can help them boost their processes and reduce waste in their daily routines. However, to reach this level of compliance and understanding, so it is useful regardless of the situation, it is important to learn more about Lean Six Sigma’s History and for it, our experts at Lean Six Sigma Curriculum for Fort Wayne High School Students of Indiana provides you with all the information and details.
Lean Six Sigma, which is a blend of Japanese management principles and methods but mainly a combination of Lean and Six Sigma, can be traced back to the United States.
Before we continue, we must make it clear that LSS is not from Japan, regardless of all the influences it has from methodologies that originated in the latter country.
Kaizen is the Japanese influence on the Lean Six Sigma methodology, and it encourages cooperation and commitment to continuous improvement. However, it does not go beyond influencing it.
The main methods that we should remember are the Lean and Six Sigma methods, as they were created prior to LSS. They contribute at their own levels and with structures that are synthesized and improved when combining them into LSS.
Before Kaizen, LSS, and how the latter works, we need to focus on the fact that Lean and Six Sigma are traced way back before our main methodology here. At least, this is the case for Lean.
How Did Six Sigma & Lean Start?
It is important that you understand the differences between Six Sigma and Lean. Although they laid the foundations of LSS, we noted that the latter is not an exact copy of the former two.
First, Lean, because of its structure, principles, and emphasis on customer satisfaction and waste reduction, is called “Lean thinking” as it helps businesses and industries think about their customers and ensure processes are improved around their needs.
Lean is tracked back to Toyota and how it was integrated into the Toyota Production System (TPS). John Krafcik was a former student of the founder of Toyota. He was looking for a name to describe the TPS system developed at the time.
He wrote down the differences between Toyota’s system and traditional mass production on a whiteboard. He concluded that Toyota’s system needs less of everything to create value. This is the same as the whole concept of Lean.
The whiteboard and conclusion led quickly to Lean Thinking; thus, we can conclude it is a method that focuses on reducing waste and non-value-added activities.
Lean is built upon its own principles and foundations. Understanding the customer is the key to understanding the process’ waste stream and value streams. Although this may seem similar to Kaizen, it is not.
Six Sigma, an American-based methodology dating back to the 1980s, is next. Motorola was the original inventor and originator of Six Sigma. This is where we will concentrate our attention.
Motorola was a difficult competitor for foreign companies in its early days. Bob Galvin, the CEO of Motorola, set a goal to achieve tenfold growth in five years.
This plan was focused on global compatibility and participative management as well as quality improvement and global competition. Motorola adopted Six Sigma quickly as the standard for all business processes since it increased cycles and produced better results.
Both approaches recognize that change is the only path to success. Six Sigma is a great addition to the Lean process. LSS was born when the principles of each were combined. The goal was to maximize results by following pre-existing structures and setting the basics while also adding more value to the final technique.
How Does Lean Six Sigma Work?
LSS has been used in many ways throughout history. It is designed to increase productivity and efficiency and reduce waste.
It is great to understand the principles and solutions of Lean, Six Sigma, and Kaizen. You will see the benefits and drawbacks of LSS by doing so.
Lean helps employees and companies better understand customers and prioritize their needs. They can also focus on the company’s value stream, processes, and value flow to achieve perfection.
Six Sigma is committed to excellence and a system that encourages efficiency and clean operations. In the process, it is dedicated to innovation and continuous improvement in particular.
With the basics in mind, we can introduce you to what LSS can do and how practitioners benefit from learning it:
- Learn how to reduce waste.
- Increase efficiency.
- Reduce errors.
- Reduce your risk.
- Time management.
- Lower costs lead to higher revenues and better wages.
- Motivate employees.
- Innovation and leadership are two fundamental concepts that can be established in a company’s or individual’s minds.
Lean Six Sigma for Companies & Individuals in Fort Mayer
We are available to assist you at Lean Six Sigma Curriculum Pros of Fort Mayer. We are experts in the history and operation of this methodology. We can teach students at all levels, including college, high school, and any business, how to integrate LSS into their everyday lives and processes.
We want you to reap all the benefits of this methodology and guarantee you get the best out of your training, certification, and implementation.